Development of A Handcycle for The Disabled Based on Alternative Materials and Sustainable Electricity Using The Vdi 2221 Method To Improve Ergonomics and Energy Efficiency

Authors

  • Arifiansah Arifiansah Lecturer of Mechanical Engineering, As-Syafi'iyah Islamic University
  • Syahrul Anwar Lecturer of Mechanical Engineering, As-Syafi'iyah Islamic University
  • Maryadi Maryadi Lecturer of Mechanical Engineering, As-Syafi'iyah Islamic University
  • Mulyani Indah Sari Industrial Engineering Student, Faculty of Engineering, As-Syafi'iyah Islamic University
  • Dita Anggun Fauziah Industrial Engineering Student, Faculty of Engineering, As-Syafi'iyah Islamic University
  • Farrel Asyroflie Mechanical Engineering Student, Faculty of Engineering, As-Syafi'iyah Islamic University
  • Adje Wijaya Mechanical Engineering Student, Faculty of Engineering, As-Syafi'iyah Islamic University

DOI:

https://doi.org/10.38035/dijemss.v7i1.5560

Keywords:

Handcycle, Disability, VDI 2221, Lightweight Materials, Energy Efficiency

Abstract

Handcycle is a transportation device in the form of a tricycle controlled by the rider’s arms through a chain and crank transmission. This research aims to design and develop a handcycle prototype for people with disabilities by applying the VDI 2221 systematic design method. The innovation focuses on using 6061 aluminum as the main frame, reducing weight by 46.6% compared to ST 37, and an ergonomic seat designed based on anthropometric data. To support mobility, the system integrates a 36 Volt/350 Watt a BLDC motor powered by a 36-volt, 10-Ah lithium-ion battery. This configuration theoretically enables a range of ±25–30 km per charge with a maximum speed of 45 km/h. A 300 WP solar panel is also employed as a renewable energy source, enhancing sustainability. The product development follows four main VDI 2221 stages: needs analysis, concept design, design development with CAD details, prototyping, and testing. The result is a handcycle prototype that combines ergonomics, efficiency, and eco-friendliness, offering a practical mobility solution for people with disabilities while promoting renewable energy utilization. This study demonstrates how lightweight materials and sustainable electrical systems can significantly improve assistive transportation technology.

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Published

2025-11-05

How to Cite

Arifiansah, A., Anwar, S., Maryadi, M., Sari, M. I., Fauziah, D. A., Asyroflie, F., & Wijaya, A. (2025). Development of A Handcycle for The Disabled Based on Alternative Materials and Sustainable Electricity Using The Vdi 2221 Method To Improve Ergonomics and Energy Efficiency. Dinasti International Journal of Education Management and Social Science, 7(1), 1052–1062. https://doi.org/10.38035/dijemss.v7i1.5560

Issue

Vol. 7 No. 1 (2025): Dinasti International Journal of Education Management and Social Science (October - November 2025)

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Articles

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Copyright (c) 2025 Arifiansah Arifiansah, Syahrul Anwar, Maryadi Maryadi, Mulyani Indah Sari, Dita Anggun Fauziah, Farrel Asyroflie, Adje Wijaya

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